With the xr, improving the stator is easy pull the windings off and rewind using the same number of turns as stock 300 using all 10 of the stator poles instead of just 4. I had a stator go bad on my drz, but it put out spark, it was actually the pickup coil, but suzuki sells that along with the stator as a single part number. Trail tech high output stator for ktm, husaberg, husqvarna, beta recommended upgrade for powering high output lights or electric fan kits. If we were to use this on our windmill the output voltage would range from 0 to 300 volts unloaded, and up to 23 amps maximum loaded, not a very usable range for charging batteries. I cut off the stator plug, spliced wiring to extend it, heat shrinked it two times, and ran it through the weatherproof connector to the rectifier connector. Long ago i went with the trick dual sport unit and have been pretty happy. Anyone run this stock ktm rectifier and know how to wire it. Ktm power parts are race proven to offer the ultimate in performance. Ktm ac to dc stator conversion instructions floating the ground overview.
For full application interchanges listing, please see our part application fitment section below. I had to order the connector from the stator, the rectifier came with that connector. This product is a high quality, brandnew direct stator replacement for your 19982002 ktm 65 sx stator this unit is highly. Skip to the end of the images gallery actual item may vary from image skip to the beginning of the images gallery. Ktm 4stk 450525530 excracingexcrexc champions edition 20072011 exc bikes that come with turn signals and key switch learn more high output dc stator for 15 ktm 450 sxf. Rewiring a sixpole stator for threephase power magnets. How to test ac voltage coming from my stator with a. Brand new stator used on the following applications. Has anyone of you ever rewound your own statormagneto coil. New listing ktm 50 genuine sx50 sx 50 stator generator fits all models from 2002 2020 quic.
Please refer to the stator reference chart found under the tech info header. Stator is featurerich, comprehensive portfolio management software for windows. I saw sometime in the last year a post detailing how to rewind a stator. How do you measure a ktm 50 pro stator and coil answered by a verified motorcycle mechanic we use cookies to give you the best possible experience on our website. Also rewired the stator for higher ac output and installed voltage regulator to match. Mount the stator and pulser coil in the new ignition cover. Im not familiar with the ktm bikes so sorry if this was a stupid question. The following procedure is intended to convert ac alternating current electrical systems to dc direct current. Ktm 300 starter motor bike related discussion dirtriderz. Whether you can rewire the stator to 3phase and still fit it under the case cover would be the biggest question. We are going to rewire the stator into shorter strings to reduce the voltage, and then connect these strings in parallel to increase the current.
In order to reduce the size and stiffness and number of wires that are needed to wind each coil, i prefer to connect the coils of a 12volt stator in parallel rather than in series. Each modelspecific kit is plug and play, which makes stator installation a. Remove the stator cover, shifter, gas tank and seat to expose the connections to the stator wiring. Field coil was i think in the neighborhood of 2 to 3 ohm and expected i read was 68 ohm. Flanny contacted ktm and got a table showing regulator output vs. Redesigned and improved ktm 250 sx lighting stator coil.
There are no apparent shorts and the bike mileage is low 6k. These instructions and illustrations are based on a ktm exc stator, some other models. A qualified technician should perform this process. Do not ship stator in your crank case cover or the stator will be shipped back. Here is how ive rebuilt the stator of my bike, a yamaha. Please send your piece into us with a note that includes your name, address, phone number, yearmakemodel of the bike, and that youre sending it in for rebuild. Plug the other yellow stator wire to the regrec yellow wire. Plug the redyellow regrec wire to the yellow wire of the wiring harness. Rm stator is an industry leader in the manufacture and repair of electronic parts and components for powersports vehicles. Browse dirt bike makes make make year year model model. All of our products are designed and built to the highest standards using the finest materials available. I also removed the wire holder off of the stator for ease of access. One of our regulatorrectifiers must be used with a rewound stator. We are going to rewire it so that it is delta wound.
You will need this tool to dissassemble the clutch to either tune or repair any clutch issues. Dont be caught unprepared, keep a spare in your tool kit. Next, remove the piece that holds down the wires with two philips head screws and then the stator itself held in with 3 allen head screws. The standard procedure is to rewind the stator with thicker wire and.
Both are ktm specific, but trailtech also has an exchange service for stator upgrades. Cut the four wires from the stock stator, as shown. This stator will not work with sem ignition models. A high quality tool that will provide you with years of. By continuing to use this site you consent to the use of cookies on your device as described. So i converted to that system, it was trial and error, and after some faulty regulator, and grounding, issues, i got it to work great.
I am basing the failure of my stator on its inability to charge and these measurements. Unfollow ktm 65 stator to stop getting updates on your ebay feed. This allows you to run all types of lighting or other accessories that require dc power. Ktm built the same models for australian and european markets, and many use an sem type ignition. Our, a vehicle in motion programs are safetybased and strive to create an. Ktm250 sx, mxc, 250 sx 1994, 250 exc, 250 sx, 250 mxc, 300 sx, 300 mxc, 300 exc, 380 sx, 380 mxc, 380 exc. Step 5 has a picture with the complete schematic of the wiring. The best way to learn about new products and get discount codes is to sign up for the newsletter.
Ktm boosting stator output, ac to dc conversion, flywheels. We specialize in producing affordable and reliable replacement electrical parts and components for any kind of atv, snowmobiles, motorcycles, and more, for manufacturers like arctic cat, polaris, canam, honda, kawasaki, yamaha, suzuki, and more. Ktm 150 2017 200 202016 250 20082016 300 20082016 144 20072008 replaces these genuine manufacturers part numbers. Ac to dc stator conversion the stock ktm electrical system is ac alternating current. Found that a ktm after market stator from electrosport bolted right into the husky, with more pins, could put out far more power. The connectors must be added to the trail tech stator in order to plug into the bike. Used internationally and trusted by traders, investors, hedge fund managers, selfmanaged superannuation administrators, speculators, accountants and anyone wanting an edge in todays financial markets. Plug either yellow stator wire to the white wire of the wiring harness. This modification requires soldering skills and addition of a rectifier. Complete ktm modelspecific kits increase power output significantly. High output stator for ktm, husaberg, husqvarna, beta by. Why spend all your hard earned money at the ktm dealer paying inflated prices for ignition parts, when you can buy high quality, oem spec replacement parts from us and have tons of cash. I figured it out after replacing the rectifier, which wasnt bad, and swapping the cdi unit from a friends drz. Rewire is a software protocol, jointly developed by propellerhead and steinberg, allowing remote control and data transfer among digital audio editing and.
Flywheel covering stator modelspecific notes 2stk 300380 excmxc 200004 these ktms must reuse the stock black boot and bulletconnectors shown in the photo below. The coil has four wires red, green, orange and black. High quality powersport oem replacement parts rmstator. This lighting stator offers 50 watts is available for powering a headlight. I want to test the stator but i cant find out how to. The stator has 2 light blue, 2 yellow a red and black wire i have figures red to red black to black and orange on coil to engine kill switch. Converting to dc direct current will boost electrical output. Please compare the picture of our stator to your original to be sure, if they look the same, you have the kokusan ignition, and our stator is compatible.